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1100 Tpd Sponge Iron Rotary Kiln Process Pdf

ROTARY KILN Fig I Vertical Section through a sponge iron rotary kiln showing different zones The height through which the solid charge is raised depends on the diameter of the kiln larger diameter carries the charge to a higher height in relation to the bottom of the charge bed before the flooding occurs and this quantity of charge

  • ON SOME FUNDAMENTAL ASPECTS OF

    On Some Fundamental Aspects Of

    ROTARY KILN Fig I Vertical Section through a sponge iron rotary kiln showing different zones The height through which the solid charge is raised depends on the diameter of the kiln larger diameter carries the charge to a higher height in relation to the bottom of the charge bed before the flooding occurs and this quantity of charge

  • Analysis of temperature profile and metallization in

    Analysis Of Temperature Profile And Metallization In

    Jun 01 2016 Analysis of temperature profile and metallization in rotary kiln of sponge iron process through CFD simulated flow pattern of air using FLUENT software in rotary kiln of a typical 100 tpd sponge iron process the maximum temperature inside the kiln should be less than 1100 C as accretion or ring formation starts at 1100 C in the kiln

  • Sponge Iron Making Process In Tpd Rotary Kiln

    Sponge Iron Making Process In Tpd Rotary Kiln

    Sponge Iron Making Process In Tpd Rotary Kiln Steel making through if eaf including secondary metallurgy osil is a development oriented company and osil owns many patents to its credit including the patent for osil process a method of continuous manufacture of sponge iron and a ported rotary kiln

  • Rotary Kiln Sponge Iron Plant Pdf smokyspizzafr

    Rotary Kiln Sponge Iron Plant Pdf Smokyspizzafr

    120000 TPA sponge iron Manufacturing Process The proposed plant uses the coal based process in which iron oxide in pelletiron ore will be reduced with non coking coal in a rotary kiln to make sponge iron The raw materials Pelletiron ore coal and dolomite in desired quantities and sizes are fed into the rotary kiln production of

  • Rotary Kiln Sponge Iron Plant Pdf

    Rotary Kiln Sponge Iron Plant Pdf

    rotary kiln based sponge iron plant process pdf In the sponge iron process concentrated and finely divided iron ore is reduced in solid phase into sponge iron at high temperatures in rotary kiln the process is very energy demanding in order to identify the largest losses and to find ways to increase the efficiency an energy survey of the sponge iron plant was carried out for a number of

  • Sponge Iron Production In Rotary Kiln

    Sponge Iron Production In Rotary Kiln

    Sponge Iron Production In Rotary Kiln 2020430350 tpd sponge iron kiln details process making sponge iron rotary kiln aircondi Rotary Kiln Sponge Iron Find Complete Details about Rotary Kiln Sponge IronRotary Cement kiln is used for making of cement clinker and there are dry and wet Rotary kiln is commonly used in the production process of catalytic agent Get Price

  • Computational fluid dynamics analysis of sponge iron

    Computational Fluid Dynamics Analysis Of Sponge Iron

    Mar 01 2017 The geometry of rotary kiln of sponge iron process is developed using GAMBIT 246 Dimensions of kiln are 80 m length and 4 m internal diameter The kiln is inclined to 25 degree to the horizontal and rotated with 43 rpm Bed material consists of iron ore coal and dolomite enters the kiln through feed end

  • sponge iron process

    Sponge Iron Process

    Jul 29 2010 In general sized iron ore of 518mm is used in the process of manufacture of sponge iron on all types of rotary kiln with 16mm not exceeding 1520The mean particle size of iron ore shall be restricted to 11mm in order to achieve uniform Fe metallic of all grain size fraction of the product

  • 100 tpd sponge iron kiln wikipedia

    100 Tpd Sponge Iron Kiln Wikipedia

    Coal Based Rotary Kiln for Direct Reduced Iron Sponge Iron 100 TPD 350 TPD 500 TPD Solid state reduction of Iron Ore using either coalgas as a medium of reduction to produce a substitute raw material for steel making is termed as Direct Reduced Iron DRI Live Chat F ocus

  • Rotary Kiln Sponge Iron Plant

    Rotary Kiln Sponge Iron Plant

    201731Rotary kiln is the primary equipment in sponge iron industry which is used to reduce iron ore to metallic iron ie Fe It is called sponge iron Rotary kiln is widely used in cement and steel industries The production capacities of these industries depend significantly on the performance of rotary kiln

  • Flow of materials in rotary kilns used for sponge iron

    Flow Of Materials In Rotary Kilns Used For Sponge Iron

    Looking forward to the need of developing coalbased sponge iron technology in India a country having no significant resources of either coking coal or natural gas the Research and Development Division of the Tata Iron and Steel Company Limited TISCO set up a rotary kiln based direct reduction pilot plant in 1975 In this pilot plant a totally indigenous technology for production of

  • sponge iron kiln digram

    Sponge Iron Kiln Digram

    process of sponge iron by rotary kiln 2014915 Energy Audit DRI Process Sponge Iron Kiln Efficiency Sankey Diagram of Kiln Coal Balancing 1 Background of This Study Sponge iron industries in India have mandatory energy performance target in terms of specific energy consumption SEC They shall have to achieve the target SEC by 31st March

  • Primary air for 500 tpd dri rotary kiln

    Primary Air For 500 Tpd Dri Rotary Kiln

    Primary air for 500 tpd dri rotary kiln Products As a leading global manufacturer of crushing grinding and mining equipments we offer advanced reasonable solutions for any sizereduction requirements including Primary air for 500 tpd dri rotary kiln quarry aggregate and different kinds of minerals

  • US2462900A Reduction accelerator for the sponge iron

    Us2462900a Reduction Accelerator For The Sponge Iron

    US2462900A US700181A US70018146A US2462900A US 2462900 A US2462900 A US 2462900A US 700181 A US700181 A US 700181A US 70018146 A US70018146 A US 70018146A US 2462900 A US2462900 A US 2462900A Authority US United States Prior art keywords reduction iron sponge iron rotary kiln sponge Prior art date 19460930 Legal status The legal status is an assumption and is

  • Sponge Iron Making Process Rotary Kiln Pdf

    Sponge Iron Making Process Rotary Kiln Pdf

    Sponge Iron Making Process Rotary Kiln Pdf However Rotary kiln process suffers from serious limitations like low productivity and pollution In this respect fixed bed Tunnel kiln furnace are evolving as an alternative to Rotary kiln process Iron ore fines and the low grade beneficiated iron ore cake are directly used for manufacturing of sponge iron in tunnel kilns

  • Recovery and utilization of waste heat in a coal based

    Recovery And Utilization Of Waste Heat In A Coal Based

    Rotary Kiln 1050 C Kiln air at 30 C Flue gas Fly ash Fines of iron ore at 900 oC Kiln Feeding Iron ore Feed coal Dolomite All at 30 C Rotary Cooler Sponge iron magnetic At 110 oC Water at 30 oC DSC 900 C 1020 C Dust ABC Air WHRB Waste gas Water ESP Dust Wet scraper waste gas Dusty gas Chimney Steam Water at 345 oC Fe Mag4166 tph

  • Rotary Kiln Process Spong Ironrotary Kiln

    Rotary Kiln Process Spong Ironrotary Kiln

    Rotary Kiln Process Spong Iron Pdf i direct reduced iron productionpdf i direct reduced iron productionDiscussion is restricted to the rotary kiln process only normally the rotary kiln is 60125 m long l a n d 46 m in diameter d and the l d ratio is about 1520 rotary kiln process spong iron Email email protected Get a Quote Send Inquiry

  • sponge iron process

    Sponge Iron Process

    Aug 03 2011 Wednesday August 3 2011 During the process of manufacture of sponge iron coal injection plays a very vital role in maintaining the product quality Due to highly endothermic nature of Boudouard reaction heat has to be continuously supplied in entire reduction zone of rotary kiln Generally the length of reduction zone is 6070 of total

  • Rotary Kiln Wood Vacuum Drying Process Rotary Kiln

    Rotary Kiln Wood Vacuum Drying Process Rotary Kiln

    Tpd Sponge Iron Rotary Kiln Process Pdf Stresses On Rotary Kiln What Happens Inside A Rotary Kiln How Stuff Works Tiger Crusher Gxf120 Mining Equipment Tph Crusher Price List In India Stone Jaw Crusher Hot Selling Tph Crusher Details

  • status of sponge iron plant Orissa

    Status Of Sponge Iron Plant Orissa

    hence the name sponge iron Iron ore haematite and noncoking coal are the prime raw materials for the production of sponge iron These are charged into a rotary kiln in requisite proportion along with some dolomite Coal plays a dual role in the process by acting as a

  • Bhagwati Sponge Private Limited

    Bhagwati Sponge Private Limited

    1x350 TPD DRI Kilns for production of 165000 TPA Sponge Iron So the final will be 225000 TPA Sponge Iron Manufacturing Process The plant uses the coal based process in which pellet is reduced with noncoking type imported coal in a rotary kiln to make sponge iron

  • rotary kiln process 350 tpd parameter

    Rotary Kiln Process 350 Tpd Parameter

    rotary kiln process 350 tpd parameter The Rotary Kiln or Reduction Kiln is a very important part of any Sponge Iron plant This is the place where The case study is about the repair of Kiln Shell crack of Kiln2 of 350 TPD capacities PDF Industrial Applications of Rotary Kiln in Various For a

  • ppt for rotary kiln process of making sponge iron rotary

    Ppt For Rotary Kiln Process Of Making Sponge Iron Rotary

    Rotary Kiln with SL RN Process Steel making Solution Rotary Kiln with SLRN Process Coal Based Rotary Kiln for Direct Reduced Iron Sponge Iron 100 TPD 350 TPD and 500 TPD Solidstate reduction of Iron Ore using either coalgas as a medium of reduction to produce a substitute raw material for steel making is termed as Direct Reduced Iron DRI

  • Process Of Iron Reduction In Tunel Kin And Rotary Kiln

    Process Of Iron Reduction In Tunel Kin And Rotary Kiln

    Process of iron reduction in tunel kin and rotary kiln direct reduction of iron ore from tunnel kiln process process The Caiman is the professional mining equipments manufacturer in the world located in ChinaIndia along with other Asian marketplaces to develop and develop now we Detail process of iron reduction in tunel kin and

  • Sponge Iron Sl Rn Rotary Kiln Rotary Kiln

    Sponge Iron Sl Rn Rotary Kiln Rotary Kiln

    Rotary Kiln With Slrn Process Electrothermentcom Rotary kiln with slrn process coal based rotary kiln for direct reduced iron sponge iron 100 tpd 350 tpd and 500 tpd solidstate reduction of iron ore using either coalgas as a medium of reduction to produce a substitute raw material for

  • Sponge Rotary Kiln Suppliers Manufacturer Distributor

    Sponge Rotary Kiln Suppliers Manufacturer Distributor

    Alibaba offers 48 Sponge Rotary Kiln Suppliers and Sponge Rotary Kiln Manufacturers Distributors Factories Companies There are 36 OEM 30 ODM 2 Self Patent Find high quality Sponge Rotary Kiln Suppliers on Alibaba

  • A Thesis Submitted for Partial Fulfillment of the Degree

    A Thesis Submitted For Partial Fulfillment Of The Degree

    33 Schematic of optimised Rotary kiln sponge iron making process 21 41 Industrial view of Sponge Iron making Rotary Kiln 24 42 Schematic view of internal heat exchange in Rotary kiln 26 43 Schematic view of Lobe Blower 27 44 Schematic view of Air amp material flow in Rotary kiln 27 45 Filling of Bed Geometry 28

  • OPERATIONAL ASPECTS OF SPONGE IRON

    Operational Aspects Of Sponge Iron

    1 Krupp Sponge Iron Process The Krupp Sponge iron process uses a rotary kiln for the reduction of high grade lump ores or pellets Fig 1 The feed is introduced together with reducing and desulphurizing agents limestone or raw dolomite into an inclined rotary kiln heated counter current to the flow of hot gas and reduced to form sponge

  • Tpd Sponge Iron Rotary Kiln Process Pdf Rotary Kiln

    Tpd Sponge Iron Rotary Kiln Process Pdf Rotary Kiln

    Rotary Kiln Based Sponge Iron Plant Process Pdf Rotary kiln is a rotating cylindrical vessel which is used for drying calcination and sintering in a continuous process with the use of hot gas the hot gases may be generated in an external furnace or by a flame inside the kiln our cement rotary kiln and sponge iron rotary kiln has been developed for performing drying calcination and live chat

  • 100 tpd sponge iron rotary kiln process pdf

    100 Tpd Sponge Iron Rotary Kiln Process Pdf

    rotary kiln based sponge iron plant process pdf 1 Krupp Sponge Iron Process The Krupp Sponge iron process uses a rotary kiln for the reduction of high grade lump ores or pellets Fig 1 The feed is introduced together with reducing and desulphurizing agents limestone or raw dolomite into an inclined rotary kiln heated counter current to the flow of hot gas and reduced to form sponge

  • Tpd Sponge Iron Rotary Kiln Process Pdf Rotary Kiln

    Tpd Sponge Iron Rotary Kiln Process Pdf Rotary Kiln

    Sponge Iron Process Jul 29 2010 In general sized iron ore of 518mm is used in the process of manufacture of sponge iron on all types of rotary kiln with 16mm not exceeding 1520The mean particle size of iron ore shall be restricted to 11mm in order to achieve uniform Fe metallic of all grain size fraction of the product

  • 100 Tpd Sponge Iron Rotary Kiln Process Pdf

    100 Tpd Sponge Iron Rotary Kiln Process Pdf

    100 Tpd Sponge Iron Rotary Kiln Process Pdf A wide variety of rotary kiln parts options are available to you such as free samplesThere are 3844 rotary kiln parts suppliers mainly located in asiaThe top supplying country or region is china which supply 100 of rotary kiln parts respectivelyRotary kiln parts products are most popular in domestic market eastern europe and africa

  • 100 Tpd Sponge Iron Rotary Kiln Process Pdf

    100 Tpd Sponge Iron Rotary Kiln Process Pdf

    100 Tpd Sponge Iron Rotary Kiln Process Pdf Rotary Kiln Sponge Iron Plant Pdf simulation of rotary kiln used in sponge iron process using ann iacsit international journal of engineering and technology vol6 no2 april 2014 doi 107763ijet2014V6673 95 abstractin the present study estimation of actual output parameters is carried out for a sponge iron production process

  • 100 Tpd Sponge Iron Rotary Kiln Process Pdf

    100 Tpd Sponge Iron Rotary Kiln Process Pdf

    100 Tpd Sponge Iron Rotary Kiln Process Pdf Rotary Kiln Process of Making Sponge Iron 13 that the entire production by number 2 3 and 4 countries is through gas based route while in India more than half the production is by the coal based route 25 THE INDIAN SCENE Situation in India is different from the rest of the world Local conditions here

  • 100 Tpd Sponge Iron Rotary Kiln Process Pdf

    100 Tpd Sponge Iron Rotary Kiln Process Pdf

    Sponge iron production in rotary kiln pdf Rotary Kiln Process of Making Sponge Iron SPONGE Get Price f Cover Sponge Iron India Since then it has supplied almost 70 seventy sets of 50 100 TPD Sponge Iron plants consisting of rotary kiln cooler pollution Get Price Study of Reduction Behaviour Of Iron Ore Lumps A CiteSeerX Get Price